Global Spray Drying Equipment Market Growth, Share, Size, Trends and Forecast (2025 - 2031)

• In August 2022, SPX FLOW, Inc. has announced a collaboration with Flottweg to design, supply, install, and commission end-to-end plant-based process solutions for customers in the nutrition, health, food, and beverage industries as a result of the collaboration.
• In June 2022, BÜCHI Labortechnik launched the Mini Spray Dryer S-300. The system is automated to regulates all parameters such as spray gas, drying gas, and pump speed. The instrument also monitors both the outlet and the newly manufactured product temperatures to ensure the ultimate protection of heat-sensitive samples.
• In June 2022, Dedert Corporation announced the successful commissioning of its latest Spray Drying and Evaporation plant for the plant-based protein factory EverGrain. The drying and evaporation technology is used for the specialty protein developed for its solubility functionality.
• In March 2021, Tetra Pak and Rockwell Automation announced a strategic partnership for Cheese and Powder Solutions. The combined business expertise will deliver data and technology to reduce variability and improve quality consistency, assisting in the production of finished products in demand-driven manufacturing environments in a sustainable and cost-effective manner.

The Global Spray Drying Equipment Market can be segmented based on type, application, and end-use industry, reflecting its diverse applications and technological requirements. Firstly, by type, spray drying equipment includes rotary atomizers, nozzle atomizers, fluidized, closed loop, and centrifugal spray dryers. Rotary and nozzle atomizers are among the most common types, each offering specific advantages depending on the application requirements. Rotary atomizers are preferred for their versatility in handling various feed materials and producing fine powders, while nozzle atomizers excel in precision and efficiency for sensitive products.

The market is segmented by application, encompassing food, pharmaceuticals, chemicals, and others. In the food industry, spray drying equipment is crucial for producing powdered ingredients like dairy products, flavors, and food additives. The pharmaceutical sector utilizes spray drying for encapsulating drugs, enhancing bioavailability, and improving drug stability. This application is critical in the production of inhalable powders, vaccines, and pharmaceutical intermediates. In the chemical industry, spray drying equipment is employed for producing catalysts, detergents, ceramics, and specialty chemicals, leveraging its ability to control particle size and composition.

The end-use industries for spray drying equipment include dairy products, pharmaceuticals, chemical processing, and others. The dairy industry is a significant consumer of spray drying equipment, using it to produce milk powders, infant formulas, and whey proteins. In pharmaceuticals, spray drying supports the development of drug delivery systems and formulations that require precise control over particle characteristics. Chemical processing applications involve spray drying for producing pigments, polymers, and industrial chemicals, where the ability to tailor particle size and shape is crucial for product performance and application efficiency. These segments underscore the diverse applications and technological versatility of spray drying equipment across key industries, driving its global market growth.

Global Spray Drying Equipment Segment Analysis

In this report, the Global Spray Drying Equipment Market has been segmented by Type, Source, Application and Geography.

Global Spray Drying Equipment Market, Segmentation by Type

The Global Spray Drying Equipment Market has been segmented by Type into Probiotics, Proteins & amino acids, Phytochemical & plant extracts, Prebiotics, Fibers & specialty carbohydrates, Omega-3 fatty acids, Carotenoids, Vitamins and Minerals.

The probiotics are a significant segment, where spray drying equipment is utilized to preserve the viability and functionality of beneficial bacteria, essential for digestive health supplements and functional foods. Proteins and amino acids represent another important application area, where spray drying ensures the preservation of protein structure and bioactivity, crucial for sports nutrition products, infant formulas, and dietary supplements.

Phytochemicals and plant extracts are increasingly utilized in nutraceuticals and herbal supplements, and spray drying enables the conversion of these delicate compounds into stable powders while maintaining their bioactive properties. Prebiotics, fibers, and specialty carbohydrates are essential ingredients in functional foods and dietary supplements, promoting gut health and overall well-being. Spray drying technology helps in producing these ingredients in powdered form, enhancing their solubility and ease of incorporation into food products.

Omega-3 fatty acids, carotenoids, vitamins, and minerals are also vital segments in the spray drying equipment market. Omega-3 fatty acids, sourced from fish oils or algae, are processed using spray drying to produce stable powders used in dietary supplements and fortified foods. Carotenoids, vitamins, and minerals are micronutrients essential for health and wellness, and spray drying facilitates their encapsulation into powders, ensuring their stability and bioavailability in various nutritional products. Overall, the segmentation by type underscores the versatility of spray drying equipment in preserving the nutritional integrity and functionality of a wide range of sensitive bioactive ingredients across the nutraceutical, pharmaceutical, and food industries.

Global Spray Drying Equipment Market, Segmentation by Source

The Global Spray Drying Equipment Market has been segmented by Source into Natural and Synthetic.

The natural sources primarily include ingredients derived from plants, animals, or minerals, which are increasingly favored in food, pharmaceuticals, and cosmetics due to their perceived health benefits and sustainability credentials. In the food sector, natural ingredients like fruit and vegetable extracts are spray dried to preserve their nutritional value and enhance shelf stability without compromising on flavor or color. Similarly, in the pharmaceutical and biotechnology industries, natural compounds sourced from medicinal herbs or marine organisms undergo spray drying to produce powdered formulations for drug delivery systems, encapsulation, and bioactive ingredient extraction.

On the other hand, synthetic sources in the spray drying equipment market encompass a wide range of chemicals and artificial compounds engineered for specific industrial applications. Synthetic ingredients are particularly prevalent in sectors requiring precise control over chemical composition, such as in the production of specialty chemicals, polymers, and detergents. Manufacturers rely on spray drying technology to convert liquid synthetic formulations into fine powders with uniform particle sizes and enhanced dispersibility. This facilitates their incorporation into various end products while ensuring consistency in performance and efficacy.

The choice between natural and synthetic sources in the spray drying equipment market often hinges on factors such as regulatory compliance, product functionality, and market demand. While natural ingredients appeal to consumers seeking clean label products and sustainable solutions, synthetic compounds offer advantages in terms of cost-effectiveness, performance optimization, and scalability in large-scale manufacturing. As industries continue to innovate and respond to evolving consumer preferences and regulatory landscapes, both natural and synthetic sources will play pivotal roles in shaping the future growth trajectory of the global spray drying equipment market.

Global Spray Drying Equipment Market, Segmentation by Application

The Global Spray Drying Equipment Market has been segmented by Application into Food and Beverages.

The food sector, spray drying equipment is instrumental in converting liquid or semi-liquid food ingredients into dried powders while maintaining their nutritional content and sensory properties. This process is widely utilized in the production of dairy products such as milk powders, cheese powders, and yogurt powders, where it helps extend shelf life, improve storage stability, and facilitate easier transportation and handling. Additionally, spray drying is essential in the production of fruit and vegetable powders, instant soups, sauces, and flavorings, providing manufacturers with versatile solutions for creating convenient and flavorful food products.

Within the beverages segment, spray drying equipment plays a crucial role in the production of powdered beverages such as coffee, tea, cocoa, and fruit juices. By transforming liquid concentrates into dry powders, manufacturers can enhance product stability, reduce packaging and transportation costs, and offer consumers convenient options for instant beverage preparation. Spray drying technology also preserves the aroma, flavor, and color of beverages, ensuring consistency and quality across different production batches. This application is vital in meeting the growing consumer demand for convenient and ready-to-use beverage products, particularly in sectors such as instant coffee and powdered drink mixes.

The market for spray drying equipment in food and beverages continues to expand due to ongoing advancements in technology, which enhance efficiency, reduce energy consumption, and improve product quality. Manufacturers are increasingly adopting automated systems and advanced control mechanisms to optimize drying parameters and ensure uniform particle size distribution in the final powder products. As consumer preferences evolve towards healthier, more convenient food and beverage options, the versatility and reliability of spray drying equipment position it as a key enabler of innovation and growth within the global food and beverage industry.

Global Spray Drying Equipment Market, Segmentation by Geography

In this report, the Global Spray Drying Equipment Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.

Global Spray Drying Equipment Market Share (%), by Geographical Region, 2024

In North America, the market benefits from advanced industrial infrastructure and a strong presence of key players in sectors such as food and beverages, pharmaceuticals, and chemicals. The region's robust research and development capabilities drive innovation in spray drying technology, making it a leading market for high-performance drying equipment. Stringent regulatory standards for product quality and safety further bolster the demand for efficient spray drying solutions across various industries.

Europe holds a significant share in the spray drying equipment market, supported by extensive adoption across industries ranging from dairy and food processing to pharmaceuticals and ceramics. Countries like Germany, France, and Italy are prominent contributors to the market, owing to their well-established manufacturing base and emphasis on technological advancements in drying processes. The region's focus on sustainable production practices also drives the demand for energy-efficient and environmentally friendly spray drying equipment, encouraging manufacturers to invest in cutting-edge technologies.

Asia Pacific emerges as a rapidly growing market for spray drying equipment, fueled by expanding industrialization, urbanization, and increasing disposable incomes in countries like China, India, and Japan. The region's thriving food and beverage industry, coupled with rising demand for powdered products and ingredients, fuels the adoption of spray drying technology. Moreover, the pharmaceutical sector in Asia Pacific is witnessing substantial growth, driven by rising healthcare expenditure and the need for efficient drug manufacturing processes. As a result, manufacturers in the region are investing in advanced spray drying equipment to enhance production capabilities and meet stringent quality standards.

This report provides an in depth analysis of various factors that impact the dynamics of Global Spray Drying Equipment Market. These factors include; Market Drivers, Restraints and Opportunities Analysis.

Drivers, Restraints and Opportunity Analysis

Drivers

• Technological Advancements
• Growing Demand

• Pharmaceutical Applications : Pharmaceutical applications drive significant demand for spray drying equipment in the global market, leveraging its capabilities in enhancing drug delivery systems, formulation development, and product stability. Spray drying technology is widely employed in the pharmaceutical industry for converting liquid formulations into dried powders, which offer advantages such as improved solubility, bioavailability, and ease of administration. This process is crucial for producing inhalable dry powders for respiratory therapies, where precise control over particle size and morphology is essential for optimal lung deposition and therapeutic efficacy.

  One of the key pharmaceutical applications of spray drying equipment is in the formulation of oral solid dosage forms. By encapsulating active pharmaceutical ingredients (APIs) into dry powder particles, spray drying enhances the API's stability and facilitates its incorporation into tablets, capsules, and other solid dosage forms. This method also enables the development of controlled-release formulations, where the rate of drug release can be tailored through particle engineering and formulation design. Pharmaceutical companies utilize spray drying to overcome challenges related to poor solubility of APIs, ensuring more effective delivery and absorption in the body.

  Spray drying equipment is instrumental in the production of pharmaceutical intermediates and excipients. Excipients play a critical role in drug formulation, providing functionality such as binding, disintegration, and lubrication in pharmaceutical products. Spray drying allows for the production of excipients with specific particle characteristics, ensuring uniformity and consistency in formulation processes. The technology is also applied in the development of vaccine formulations and biopharmaceuticals, where it facilitates the stabilization of sensitive biomolecules and enhances their shelf life and efficacy. Overall, pharmaceutical applications drive continuous innovation and adoption of spray drying equipment, supporting advancements in drug delivery systems and therapeutic treatments within the healthcare industry.

Restraints

• High Cost
• Energy Consumption

• Technical Complexity : The Global Spray Drying Equipment Market presents significant technical complexities driven by the diverse applications and stringent performance requirements across industries. Spray drying equipment is used extensively in sectors such as food and beverages, pharmaceuticals, chemicals, and ceramics, where the process involves converting liquid feed into dried powders or granules through atomization and evaporation. One of the key technical challenges lies in achieving precise control over parameters like feed composition, inlet air temperature, atomization rate, and residence time within the drying chamber. Variations in these parameters can significantly impact the quality, particle size distribution, and yield of the dried product.

  In the food and beverage industry, technical complexity arises from the need to preserve the sensory attributes, nutritional content, and shelf stability of the final product during the spray drying process. This requires sophisticated equipment capable of handling delicate formulations and achieving rapid drying without compromising product integrity. In pharmaceuticals, where spray drying is employed for drug encapsulation and formulation, the equipment must meet stringent regulatory standards for product purity, consistency, and bioavailability. This necessitates precise control over drying temperatures and airflow patterns to avoid degradation of sensitive active ingredients.

  Technical complexity in the spray drying equipment market is heightened by the demand for energy efficiency and sustainability. Manufacturers are increasingly focusing on developing equipment that reduces energy consumption, minimizes environmental impact, and complies with evolving regulatory requirements. Innovations such as advanced heat recovery systems, improved nozzle designs for efficient atomization, and automated control systems are pivotal in addressing these challenges. However, integrating these technologies into spray drying equipment adds to the overall technical complexity, requiring thorough testing, validation, and calibration to ensure optimal performance and reliability across diverse applications and operating conditions.

Opportunities

• Energy efficiency
• Process optimization

• Customization options : In the Global Spray Drying Equipment Market, customization options play a crucial role in meeting diverse industry needs and specific application requirements. Manufacturers of spray drying equipment offer a range of customization options that cater to different production scales, product types, and operational preferences. One of the primary customization features is the flexibility in equipment size and capacity, allowing manufacturers to choose systems that match their production volumes and space constraints. Whether for small-scale laboratories or large industrial facilities, spray drying equipment can be tailored to optimize space utilization and operational efficiency.

  Customization options in spray drying equipment extend to the drying process itself. Manufacturers can select drying parameters such as inlet air temperature, atomization method (e.g., rotary or nozzle), and residence time within the drying chamber. These customizable parameters enable precise control over product characteristics such as particle size, moisture content, and powder flow properties. Such flexibility is critical for industries like pharmaceuticals and food processing, where product quality and consistency are paramount.

  Manufacturers offer customization in material selection and construction to ensure compatibility with specific product formulations and processing requirements. Materials of construction may vary from stainless steel for hygienic applications in the food and pharmaceutical sectors to corrosion-resistant alloys for chemical processing environments. Customizable features also include advanced automation and control systems that allow for real-time monitoring and adjustment of drying parameters, enhancing operational reliability and product uniformity. Overall, the availability of customization options in spray drying equipment underscores its versatility and adaptability across diverse industries, supporting innovation and efficiency in product development and manufacturing processes.

Key players in Global Spray Drying Equipment Market include:

• GEA Group (Germany)
• SPX Flow (US)
• Shandong Tianli Drying Technology and Equipment (China)
• Büchi Labortechnik (Switzerland)
• European Spraydry Technologies (UK)
• Dedert Corporation (US)
• Changzhou Lemar Drying Engineering (China)
• Acmefil Engineering Systems Pvt. Ltd (India)
• New AVM Systech (India)
• Advanced Drying Systems (India)
• Labplant (UK)
• Swenson Technology Inc. (US)
• Yamato Scientific America (US)
• Tetra Pak International S.A (Switzerland)
• G Larsson Starch Technology Ab (Sweden)

In this report, the profile of each market player provides following information:

• Company Overview and Product Portfolio
• Key Developments
• Financial Overview
• Strategies
• Company SWOT Analysis