Global Carbon Fiber In The Automotive Composites Market Growth, Share, Size, Trends and Forecast (2025 - 2031)
By Application;
Exterior Components, Interior Components, Structural and Powertrain Components , Chassis Systems and Others.By Vehicle Type;
Passenger Car and Commercial Vehicle.By Material;
LFT , SMC , Prepreg , SFT, and Others.By Geography;
North America, Europe, Asia Pacific, Middle East and Africa, and Latin America - Report Timeline (2021 - 2031).Introduction
Global Carbon Fiber In The Automotive Composites Market (USD Million), 2021 - 2031
In the year 2024, the Global Carbon Fiber In The Automotive Composites Market was valued at USD 991.99 million. The size of this market is expected to increase to USD 1,558.23 million by the year 2031, while growing at a Compounded Annual Growth Rate (CAGR) of 6.7%.
The global carbon fiber in the automotive composites market has been experiencing substantial growth, driven primarily by the increasing demand for lightweight and fuel-efficient vehicles. Carbon fiber composites offer a significant advantage due to their high strength-to-weight ratio, which contributes to improved vehicle performance, enhanced fuel efficiency, and reduced carbon emissions. The automotive industry is under constant pressure to meet stringent environmental regulations and fuel economy standards, which has led to a greater adoption of carbon fiber materials. Key applications include structural components, body panels, and interior parts where reducing weight without compromising strength is critical.
Technological advancements in manufacturing processes and materials science have also played a crucial role in the expansion of the carbon fiber composites market. Innovations such as automated fiber placement (AFP) and advanced resin systems have made the production of carbon fiber components more cost-effective and scalable. Additionally, partnerships between automotive manufacturers and carbon fiber suppliers have facilitated the integration of these materials into mass-market vehicles, further driving market growth. Companies like BMW, Audi, and Toyota are increasingly incorporating carbon fiber composites into their models, demonstrating the material's growing acceptance and versatility.
Despite its benefits, the high cost of carbon fiber production remains a significant barrier to its widespread adoption. However, ongoing research and development efforts are focused on reducing costs through improved production techniques and economies of scale. The development of hybrid composites, which combine carbon fiber with other materials, is another promising approach to making these advanced materials more affordable. As these cost-reduction strategies mature, the market for carbon fiber in automotive composites is expected to expand even further, making it a key component in the future of automotive design and manufacturing.
Global Carbon Fiber In The Automotive Composites Market Recent Developments
-
In September 2024, automakers incorporated more carbon fiber-based components to reduce the weight of electric vehicles, improving performance and range.
-
In March 2022, carbon fiber-reinforced composites for automotive applications were introduced, offering improved safety and fuel efficiency in electric vehicles.
Segment Analysis
The Global Carbon Fiber in the Automotive Composites Market has been segmented by application, vehicle type, material, and geography. In terms of application, carbon fiber is used in several key components of automotive composites, including structural parts, exterior parts, interior parts, and others. Structural parts, such as chassis and crash protection elements, benefit from carbon fiber’s high strength-to-weight ratio, improving vehicle safety while reducing overall weight. Exterior parts, such as body panels, bumpers, and hoods, use carbon fiber to enhance durability and reduce weight, contributing to improved fuel efficiency. Interior parts, including seats and dashboards, benefit from carbon fiber's lightweight and aesthetic appeal. Other applications include reinforcement in areas like battery enclosures and under-the-hood components for electric vehicles (EVs).
By vehicle type, the market is segmented into passenger cars, commercial vehicles, and electric vehicles (EVs). Passenger cars are the largest segment due to the high demand for lightweight materials that improve fuel efficiency and reduce emissions. Carbon fiber is used extensively in luxury and high-performance cars, where its strength and lightweight properties provide a competitive edge. The commercial vehicle segment, including trucks and buses, also utilizes carbon fiber in certain high-performance parts to reduce weight and improve fuel efficiency. The growing demand for electric vehicles is also driving the adoption of carbon fiber in automotive composites, as EVs require lightweight components to increase battery range and improve overall performance.
The material segment of the market includes thermoset composites, thermoplastic composites, and others. Thermoset composites, which are made by curing carbon fiber in a resin matrix, are the most commonly used in automotive applications due to their durability and strength. Thermoplastic composites, which are more flexible and can be easily reshaped, are gaining popularity for certain automotive parts that require high-volume manufacturing. These materials allow for faster production times and easier recycling compared to thermoset composites. Other materials include hybrid composites that combine carbon fiber with other materials to achieve specific properties, such as cost reduction or enhanced performance.
Geographically, the global carbon fiber in the automotive composites market is divided into North America, Europe, Asia Pacific, Latin America, and the Middle East & Africa. North America and Europe are leading markets, driven by strong automotive manufacturing industries in countries like the U.S., Germany, and Italy. The adoption of carbon fiber in luxury and high-performance vehicles, as well as increasing regulations around emissions and fuel efficiency, is fueling market growth in these regions. Asia Pacific is the fastest-growing market, with countries like China and Japan leading the way in both traditional automotive manufacturing and the development of electric vehicles. Latin America and the Middle East & Africa are emerging markets, where carbon fiber adoption is increasing as automotive manufacturers look to improve vehicle performance and meet environmental standards.
Global Carbon Fiber In The Automotive Composites Segment Analysis
In this report, the Global Carbon Fiber In The Automotive Composites Market has been segmented by Application, Vehicle Type, Material and Geography.
Global Carbon Fiber In The Automotive Composites Market, Segmentation by Application
The Global Carbon Fiber In The Automotive Composites Market has been segmented by Application into Exterior components, Interior components, Structural and powertrain components, Chassis systems and Others.
The global carbon fiber in the automotive composites market is segmented by application into structural assembly, powertrain components, and interior/exterior components. Structural assembly is one of the largest segments, driven by the demand for lightweight and high-strength materials that enhance vehicle performance and fuel efficiency. Carbon fiber composites are extensively used in the manufacturing of chassis, body panels, and other structural components due to their superior strength-to-weight ratio compared to traditional materials like steel and aluminum.
Powertrain components represent another significant application segment for carbon fiber composites in the automotive industry. This includes components such as drive shafts, engine covers, and transmission components. The use of carbon fiber in powertrain applications helps in reducing the overall weight of the vehicle, leading to improved acceleration, fuel efficiency, and reduced emissions. The high stiffness and durability of carbon fiber also contribute to the enhanced performance and longevity of these components.
Interior and exterior components form the third key application segment for carbon fiber composites in automotive manufacturing. Interior applications include seats, dashboards, and other trim parts that benefit from the lightweight and aesthetic appeal of carbon fiber. Exterior applications encompass parts like hoods, roofs, and mirrors, where the use of carbon fiber not only reduces weight but also improves the vehicle's aerodynamics and overall look. The growing emphasis on premium and high-performance vehicles has led to an increased adoption of carbon fiber composites in these areas, driving market growth.
Global Carbon Fiber In The Automotive Composites Market, Segmentation by Vehicle Type
The Global Carbon Fiber In The Automotive Composites Market has been segmented by Vehicle Type into Passenger Car and Commercial Vehicle.
Passenger cars represent the larger segment in the market, where carbon fiber composites are increasingly used to reduce vehicle weight, improve fuel efficiency, and enhance overall performance. In passenger vehicles, carbon fiber is typically used in body panels, interior components, and structural parts to create lightweight, durable, and high-performance designs. The use of carbon fiber in passenger cars is particularly prominent in high-end and performance vehicles, where strength, stiffness, and weight reduction are critical for improving speed, fuel economy, and handling. The growing demand for electric vehicles (EVs) and environmentally friendly transportation further drives the adoption of carbon fiber in passenger cars to reduce overall vehicle weight and extend battery range.
Commercial vehicles, while a smaller segment compared to passenger cars, are increasingly incorporating carbon fiber composites into parts such as chassis, panels, and interiors to enhance payload capacity, fuel efficiency, and safety. The use of carbon fiber in commercial vehicles is focused on improving the overall performance of trucks, buses, and vans, where durability and load-bearing capacity are important. As manufacturers look to meet stricter fuel efficiency and emissions regulations, carbon fiber's lightweight properties help reduce overall vehicle weight, improving fuel consumption and reducing operating costs. The adoption of carbon fiber in commercial vehicles is expected to grow as manufacturers continue to seek cost-effective solutions to meet regulatory demands while improving vehicle performance.
Global Carbon Fiber In The Automotive Composites Market, Segmentation by Material
The Global Carbon Fiber In The Automotive Composites Market has been segmented by Material into LFT, SMC, Prepreg, SFT and Others.
The global carbon fiber in the automotive composites market can be segmented by material into three primary categories: resin, thermoplastic, and other materials. Resin-based composites, particularly those using epoxy and polyester resins, dominate the market due to their superior strength, stiffness, and lightweight properties. These materials are extensively used in various automotive components, such as body panels, chassis, and interior parts, providing significant weight reduction and improved fuel efficiency. The high performance and durability of resin-based composites make them a preferred choice for both high-end sports cars and mass-produced vehicles.
Thermoplastic composites are gaining traction in the automotive industry due to their recyclability, shorter processing times, and ease of manufacturing. These materials, which include polypropylene, polyamide, and polycarbonate, offer excellent impact resistance and can be reshaped and remolded, making them ideal for applications requiring high toughness and design flexibility. The use of thermoplastic composites is particularly increasing in interior components, bumper systems, and under-hood applications, where their properties can enhance vehicle safety and performance while reducing overall production costs.
Other materials in the carbon fiber composites market include hybrid composites and advanced alloys. Hybrid composites combine carbon fiber with other materials such as glass fiber or aramid to optimize cost and performance, offering a balanced solution for automotive manufacturers. These materials are particularly useful in structural components that require a mix of high strength and flexibility. Advanced alloys, while not as prevalent as resin and thermoplastic composites, are also used in certain niche applications where their unique properties, such as high thermal stability and corrosion resistance, provide additional benefits. The ongoing research and development in material science are expected to further expand the applications and improve the performance of these alternative materials in the automotive sector.
Global Carbon Fiber In The Automotive Composites Market, Segmentation by Geography
In this report, the Global Carbon Fiber In The Automotive Composites Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.
Global Carbon Fiber In The Automotive Composites Market Share (%), by Geographical Region, 2024
The global carbon fiber in the automotive composites market is experiencing significant growth, driven by increasing demand for lightweight materials that enhance fuel efficiency and reduce emissions. Carbon fiber composites are favored in the automotive industry due to their high strength-to-weight ratio, which contributes to improved vehicle performance and energy efficiency. Major automotive manufacturers are increasingly incorporating carbon fiber composites in the production of various vehicle components, including body panels, chassis, and interior parts. This trend is fueled by stringent regulatory standards aimed at reducing carbon emissions and the growing consumer preference for vehicles that offer better fuel economy.
Technological advancements and cost reductions in carbon fiber production are also pivotal factors propelling the market. Innovations in manufacturing processes, such as the development of low-cost carbon fibers and automated production techniques, have made carbon fiber composites more accessible and economically viable for automotive applications. Additionally, collaborations between automakers and carbon fiber producers have led to the development of new composite materials that offer superior performance characteristics at lower costs. This has expanded the use of carbon fiber composites from high-end sports cars and luxury vehicles to more mainstream automotive segments, broadening the market scope.
Despite the positive growth trajectory, the market faces challenges such as the high initial cost of carbon fiber materials and the complexity of recycling carbon fiber composites. However, ongoing research and development efforts are focused on addressing these issues, with advancements in recycling technologies and the development of bio-based carbon fibers showing promise. Furthermore, government incentives and subsidies for the adoption of eco-friendly materials in automotive manufacturing are expected to mitigate some cost barriers. As a result, the global carbon fiber in the automotive composites market is poised for continued expansion, driven by innovation, regulatory support, and increasing environmental consciousness among consumers and manufacturers alike.
Market Trends
This report provides an in depth analysis of various factors that impact the dynamics of Global Carbon Fiber In The Automotive Composites Market. These factors include; Market Drivers, Restraints and Opportunities Analysis.
Drivers, Restraints and Opportunity Analysis
Drivers:
- Increasing demand for lightweight and fuel-efficient vehicles
- Stringent environmental regulations
-
Technological advancements in manufacturing processes-Technological advancements in manufacturing processes are revolutionizing the global carbon fiber market in the automotive composites sector. Innovations such as automated fiber placement (AFP) and resin transfer molding (RTM) are significantly enhancing production efficiency and reducing costs. AFP involves the precise placement of carbon fiber tapes using robotic systems, allowing for faster and more accurate construction of complex components. This automation reduces labor costs and material waste, making carbon fiber composites more economically viable for mass production. RTM, on the other hand, involves injecting resin into a mold containing a carbon fiber preform, leading to high-quality parts with consistent properties and minimal defects. These advancements are streamlining the manufacturing process, making it feasible to produce large volumes of carbon fiber components for the automotive industry.
Continuous improvements in material science are leading to the development of advanced carbon fiber composites with superior performance characteristics. Innovations such as hybrid composites, which combine carbon fiber with other materials like glass or Kevlar, are offering enhanced mechanical properties and cost-effectiveness. Additionally, new techniques for recycling carbon fiber are emerging, addressing environmental concerns and further reducing production costs. These technological strides are not only expanding the applications of carbon fiber in the automotive sector but are also making it a more sustainable and attractive option for manufacturers aiming to reduce vehicle weight and improve fuel efficiency.
Restraints:
- High production costs
- Limited recycling options
-
Supply chain challenges-The global carbon fiber market in the automotive composites sector faces several supply chain challenges that hinder its growth potential. One significant issue is the high cost of raw materials and production. The manufacturing process for carbon fiber, which includes the precursor material production and fiber conversion, is energy-intensive and expensive. This results in high final product costs, limiting widespread adoption in the automotive industry. Additionally, the limited number of suppliers capable of producing high-quality carbon fiber adds to supply constraints, making it difficult for automakers to secure a steady and reliable supply of the material.
Another major challenge is the complexity of the carbon fiber supply chain, which involves multiple stages from raw material extraction to final product assembly. This complexity can lead to delays and inefficiencies, especially when dealing with global suppliers and fluctuating demand. Furthermore, the transportation and logistics of carbon fiber components require specialized handling to prevent damage, adding another layer of cost and complexity. These supply chain challenges necessitate increased collaboration among stakeholders, investment in advanced manufacturing technologies, and the development of more efficient logistics solutions to ensure a stable supply of carbon fiber for the automotive industry.
Opportunities:
- Growth in electric vehicle market
- Innovations in carbon fiber applications
-
Expanding collaborations between automakers and material suppliers-Expanding collaborations between automakers and material suppliers are a key driver in the growth of the global carbon fiber market in the automotive composites sector. These partnerships are essential for accelerating innovation and reducing costs associated with carbon fiber production. By working closely with material suppliers, automakers can develop tailored solutions that meet specific performance requirements and production constraints. This synergy fosters the creation of advanced manufacturing techniques such as automated fiber placement and resin transfer molding, which streamline the production process and make carbon fiber composites more economically viable for a broader range of vehicles.
These collaborations enable the sharing of expertise and resources, facilitating the development of new applications and improving material properties. Automakers benefit from the material suppliers' deep knowledge of carbon fiber composites, while suppliers gain insights into the automotive industry's evolving needs and standards. This cooperative approach not only enhances the performance and sustainability of automotive components but also helps in scaling up production capabilities to meet increasing demand. Consequently, the growing trend of such collaborations is pivotal in driving the widespread adoption of carbon fiber composites in the automotive industry, contributing to lighter, more fuel-efficient, and environmentally friendly vehicles.
Competitive Landscape Analysis
Key players in Global Carbon Fiber In The Automotive Composites Market include:
- Composite Holding Co.
- DowAksa Ileri Kompozit Malzemeler San. Ltd. Sti.
- Hexcel Corp.
- Kureha Corp.
- Mitsubishi Chemical Holdings Corp.
- SAERTEX GmbH & Co.KG
- Scott Bader Co. Ltd.
- SGL Carbon SE
- Solvay SA
- Toray Industries Inc.
In this report, the profile of each market player provides following information:
- Company Overview and Product Portfolio
- Key Developments
- Financial Overview
- Strategies
- Company SWOT Analysis
- Introduction
- Research Objectives and Assumptions
- Research Methodology
- Abbreviations
- Market Definition & Study Scope
- Executive Summary
- Market Snapshot, By Application
- Market Snapshot, By Vehicle Type
- Market Snapshot, By Material
- Market Snapshot, By Region
- Global Carbon Fiber In The Automotive Composites Market Dynamics
- Drivers, Restraints and Opportunities
- Drivers
- Increasing demand for lightweight and fuel-efficient vehicles
- Stringent environmental regulations
- Technological advancements in manufacturing processes
- Restraints
- High production costs
- Limited recycling options
- Supply chain challenges
- Opportunities
- Growth in electric vehicle market
- Innovations in carbon fiber applications
- Expanding collaborations between automakers and material suppliers
- Drivers
- PEST Analysis
- Political Analysis
- Economic Analysis
- Social Analysis
- Technological Analysis
- Porter's Analysis
- Bargaining Power of Suppliers
- Bargaining Power of Buyers
- Threat of Substitutes
- Threat of New Entrants
- Competitive Rivalry
- Drivers, Restraints and Opportunities
- Market Segmentation
- Global Carbon Fiber In The Automotive Composites Market, By Application, 2021 - 2031 (USD Million)
- Exterior components
- Interior components
- Structural and powertrain components
- Chassis systems
- Others
- Global Carbon Fiber In The Automotive Composites Market, By Vehicle Type, 2021 - 2031 (USD Million)
- Passenger Car and
- Commercial Vehicle
- Global Carbon Fiber In The Automotive Composites Market, By Material, 2021 - 2031 (USD Million)
- LFT
- SMC
- Prepreg
- SFT
- Others
- Global Carbon Fiber In The Automotive Composites Market, By Geography, 2021 - 2031 (USD Million)
- North America
- United States
- Canada
- Europe
- Germany
- United Kingdom
- France
- Italy
- Spain
- Nordic
- Benelux
- Rest of Europe
- Asia Pacific
- Japan
- China
- India
- Australia & New Zealand
- South Korea
- ASEAN (Association of South East Asian Countries)
- Rest of Asia Pacific
- Middle East & Africa
- GCC
- Israel
- South Africa
- Rest of Middle East & Africa
- Latin America
- Brazil
- Mexico
- Argentina
- Rest of Latin America
- North America
- Global Carbon Fiber In The Automotive Composites Market, By Application, 2021 - 2031 (USD Million)
- Competitive Landscape
- Company Profiles
- Composite Holding Co.
- DowAksa Ileri Kompozit Malzemeler San. Ltd. Sti.
- Hexcel Corp.
- Kureha Corp.
- Mitsubishi Chemical Holdings Corp.
- SAERTEX GmbH & Co.KG
- Scott Bader Co. Ltd.
- SGL Carbon SE
- Solvay SA
- Toray Industries Inc.
- Company Profiles
- Analyst Views
- Future Outlook of the Market