Global Automotive Crankcase Ventilation System Market Growth, Share, Size, Trends and Forecast (2025 - 2031)
By Type;
Crank Case Ventilation, Catch Can Placement, and Correct PCV Hose Routing.By Channel;
OEM and Aftermarket.By Application;
Buses and Coaches, HCV and LCV.By Geography;
North America, Europe, Asia Pacific, Middle East & Africa and Latin America - Report Timeline (2021 - 2031).Introduction
Global Automotive Crankcase Ventilation System Market (USD Million), 2021 - 2031
In the year 2023, the Global Automotive Crankcase Ventilation System Market was valued at USD 6,416.37 million. The size of this market is expected to increase to USD 9,775.99 million by the year 2030, while growing at a Compounded Annual Growth Rate (CAGR) of 6.2%.
As the automotive industry continues to evolve, driven by regulatory mandates, technological advancements, and shifting consumer preferences, the importance of effective crankcase ventilation systems becomes increasingly apparent. These systems not only contribute to the reduction of harmful emissions but also play a vital role in maintaining engine cleanliness, preventing oil dilution, and promoting overall engine health.
With stringent emission regulations in place across major automotive markets, there is a growing emphasis on controlling crankcase emissions to minimize environmental impact and comply with regulatory standards. Automotive manufacturers are thus compelled to integrate advanced crankcase ventilation systems into their vehicles to meet these stringent emission requirements while simultaneously optimizing engine performance and efficiency.
The global automotive landscape is witnessing a transition towards electrification, with the increasing adoption of electric and hybrid vehicles. Despite this shift, internal combustion engines remain prevalent, particularly in hybrid powertrains where they work in tandem with electric propulsion systems. The demand for efficient and reliable crankcase ventilation systems persists to ensure the proper operation and longevity of internal combustion engines in hybrid vehicles.Crankcase ventilation systems play a crucial role in protecting engine components from harmful contaminants, moisture accumulation, and oil contamination, thereby enhancing engine durability and reducing maintenance costs over the vehicle's lifespan.
Global Automotive Crankcase Ventilation System Market Recent Developments
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In February 2024, Mahle developed a new crankcase ventilation system designed to improve emissions control and engine performance, especially in electric vehicles with regenerative braking systems.
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In August 2022, BorgWarner unveiled an enhanced crankcase ventilation system, featuring a high-efficiency design to reduce particulate emissions and optimize the performance of modern powertrains.
Segment Analysis
By Type, the market is divided into Crankcase Ventilation, Catch Can Placement, and Correct PCV Hose Routing. Crankcase Ventilation is the most fundamental type, as it addresses the need to reduce crankcase pressure and prevent the buildup of harmful gases, ensuring engine efficiency and longevity. Catch Can Placement has gained popularity as an additional solution to trap and remove contaminants from the crankcase vent system, further improving engine cleanliness and performance. Correct PCV Hose Routing focuses on ensuring optimal airflow and preventing issues like leaks or blockages, which can affect engine performance. Together, these types of systems are integral to ensuring that vehicles comply with environmental regulations while enhancing engine reliability.
By Channel, the market is segmented into OEM and Aftermarket. The OEM segment is driven by the need for automotive manufacturers to incorporate crankcase ventilation systems directly into new vehicles. These systems are essential for compliance with emission standards and the desire to enhance vehicle performance. The Aftermarket segment, on the other hand, caters to the replacement and upgrade needs of vehicle owners. As vehicles age, the need for system repairs and replacements increases, and the growing trend of vehicle customization also fuels the demand for aftermarket crankcase ventilation components. Both segments are crucial, with OEM sales driven by vehicle production and Aftermarket sales growing in response to the aging vehicle fleet and demand for maintenance.
By Application, the market includes Buses and Coaches, Heavy Commercial Vehicles (HCV), and Light Commercial Vehicles (LCV). Buses and Coaches require robust crankcase ventilation systems due to their high operational hours and the need for reliability in long-distance travel. HCVs also have a significant demand for efficient crankcase ventilation systems to handle the high performance and power required by large engines used in trucks and industrial vehicles. LCVs, which are widely used for urban transport and delivery services, require these systems to optimize fuel efficiency and reduce emissions, making this segment a growing market. As the commercial vehicle sector continues to expand globally, the demand for effective crankcase ventilation systems in all these applications is expected to rise, driven by regulatory pressures and the need for more sustainable and efficient vehicle operation.
Overall, the segmentation by Type, Channel, and Application highlights the diverse requirements within the market. Each segment plays a vital role in addressing the needs of different vehicle types, driving performance, and meeting environmental standards, ensuring that the global automotive crankcase ventilation system market continues to grow across all sectors.
Global Automotive Crankcase Ventilation System Segment Analysis
In this report, the Global Automotive Crankcase Ventilation System Market has been segmented by Type, Channel, Application and Geography.
Global Automotive Crankcase Ventilation System Market, Segmentation by Type
The Global Automotive Crankcase Ventilation System Market has been segmented by Type into Crank Case Ventilation, Catch Can Placement and Correct PCV Hose Routing.
Crank Case Ventilation is a fundamental component of the system, responsible for ventilating gases from the crankcase to prevent pressure buildup and oil contamination. It typically consists of a Positive Crankcase Ventilation (PCV) valve that regulates the flow of gases from the crankcase to the intake manifold, where they are combusted in the engine. Proper crankcase ventilation is essential for maintaining engine efficiency, reducing emissions, and preventing the buildup of harmful gases and contaminants.
Catch Can Placement is another crucial aspect of crankcase ventilation systems, particularly in performance-oriented applications where oil vapor and blow-by gases can accumulate and contaminate the intake system. Catch cans, or oil separators, are installed in the ventilation system to trap and separate oil vapor from the crankcase gases before they enter the intake manifold. Strategic placement of catch cans ensures effective oil separation and prevents oil ingestion by the engine, reducing the risk of carbon buildup, detonation, and power loss.
Correct PCV Hose Routing plays a vital role in optimizing the performance and efficiency of crankcase ventilation systems. Proper routing of PCV hoses ensures the efficient flow of crankcase gases and prevents vacuum leaks or restrictions that can affect engine operation. Incorrect hose routing can lead to improper crankcase ventilation, increased oil consumption, and potential engine damage. Manufacturers and aftermarket suppliers focus on designing and implementing PCV hose routing solutions that ensure optimal airflow and maintain system integrity.
Global Automotive Crankcase Ventilation System Market, Segmentation by Channel
The Global Automotive Crankcase Ventilation System Market has been segmented by Channel into OEM and Aftermarket.
The OEM segment dominates the market, driven by the integration of crankcase ventilation systems directly into vehicles during the manufacturing process. Automotive manufacturers rely on OEM systems to meet regulatory standards and improve vehicle performance. These systems are crucial for reducing engine emissions, preventing oil sludge buildup, and maintaining engine efficiency. As vehicle production increases globally, the demand for OEM crankcase ventilation systems continues to rise, particularly with stricter environmental regulations pushing for more efficient emissions control.
In contrast, the Aftermarket segment is driven by the growing demand for replacement parts, vehicle maintenance, and upgrades. As vehicles age, the need for crankcase ventilation system replacements and repairs becomes more common. The aftermarket also offers opportunities for performance enhancements, allowing vehicle owners to modify or replace systems with upgraded components. The increasing number of older vehicles in operation, combined with the rising trend of vehicle customization, ensures continued growth in the aftermarket segment, as consumers seek affordable and reliable solutions for system maintenance and replacement.
Both segments contribute significantly to the overall growth of the market, with OEM sales linked to new vehicle production and Aftermarket sales growing due to the increasing demand for parts replacement and maintenance in the global vehicle fleet. As the automotive industry focuses more on efficiency, emissions control, and vehicle longevity, the demand for both OEM and aftermarket crankcase ventilation systems is expected to continue expanding.
Global Automotive Crankcase Ventilation System Market, Segmentation by Application
The Global Automotive Crankcase Ventilation System Market has been segmented by Application into Buses and Coaches, HCV and LCV.
For buses and coaches, crankcase ventilation systems play a crucial role in ensuring optimal engine performance, reliability, and emissions control. With buses and coaches operating in various environmental conditions and carrying passengers over long distances, there is a significant demand for ventilation systems that can effectively manage crankcase emissions, prevent oil contamination, and maintain engine efficiency. Manufacturers can capitalize on this segment by offering robust and reliable ventilation solutions tailored to the specific requirements of bus and coach applications, such as high-capacity oil separators, durable components, and integrated filtration systems.
In the heavy commercial vehicle (HCV) segment, crankcase ventilation systems are essential for maintaining engine durability, longevity, and compliance with emissions regulations. HCVs, including trucks, trailers, and heavy-duty construction equipment, operate under demanding conditions and require ventilation systems that can withstand high temperatures, vibration, and mechanical stress. Manufacturers can seize opportunities in this segment by developing ventilation systems that offer superior performance, durability, and ease of maintenance, thereby meeting the stringent requirements of HCV operators and fleet managers.
In the light commercial vehicle (LCV) segment, crankcase ventilation systems play a critical role in ensuring engine efficiency, emissions compliance, and reliability. LCVs, such as vans, pickup trucks, and delivery vehicles, are used for a wide range of applications, including transportation, logistics, and urban delivery services. With LCV operators seeking to optimize fuel economy, reduce maintenance costs, and minimize environmental impact, there is a growing demand for ventilation systems that can deliver effective crankcase ventilation, oil separation, and emissions control. Manufacturers can target this segment by offering compact, lightweight, and cost-effective ventilation solutions that meet the performance and durability requirements of LCV applications.
Global Automotive Crankcase Ventilation System Market, Segmentation by Geography
In this report, the Global Automotive Crankcase Ventilation System Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.
Global Automotive Crankcase Ventilation System Market Share (%), by Geographical Region, 2024
In North America, stringent emission regulations and a focus on engine efficiency drive the demand for advanced crankcase ventilation systems. With a mature automotive market and a strong emphasis on technological innovation, manufacturers have the opportunity to develop high-performance ventilation solutions that meet the requirements of both OEMs and aftermarket customers.
Europe, known for its stringent emissions standards and environmental regulations, presents opportunities for manufacturers to provide crankcase ventilation systems that help automakers comply with regulatory requirements while optimizing engine performance and reducing emissions. With a growing emphasis on sustainable mobility solutions, there is also a demand for environmentally friendly ventilation technologies that minimize environmental impact.
The Asia Pacific region, home to some of the world's largest automotive markets including China, Japan, and India, offers significant growth opportunities for crankcase ventilation system manufacturers. Rapid urbanization, expanding middle-class populations, and increasing vehicle ownership drive demand for automotive components, including ventilation systems. Manufacturers can capitalize on this growth by offering cost-effective and technologically advanced solutions tailored to the diverse needs of the Asia Pacific market.
In the Middle East and Africa region, a growing automotive aftermarket presents opportunities for manufacturers to supply replacement ventilation systems and aftermarket upgrades. As vehicles age and require maintenance, there is a continuous demand for high-quality ventilation components to ensure optimal engine performance and emissions control. Manufacturers can tap into this aftermarket demand by providing reliable and durable ventilation solutions through aftermarket channels.
Latin America, characterized by a mix of mature and emerging automotive markets, offers opportunities for manufacturers to expand their market presence and cater to the needs of both OEMs and aftermarket customers. With a growing focus on vehicle durability, reliability, and emissions compliance, there is a demand for high-quality crankcase ventilation systems that can withstand harsh operating conditions and meet regulatory requirements.
Market Trends
This report provides an in depth analysis of various factors that impact the dynamics of Global Automotive Crankcase Ventilation System Market. These factors include; Market Drivers, Restraints and Opportunities.
Drivers:
- Rising demand for lightweight and compact systems
- Focus on Engine Efficiency and Durability
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Focus on emission control - In the Global Automotive Crankcase Ventilation System Market, a significant driver is the focus on emission control within the automotive industry. As regulatory agencies worldwide continue to tighten emissions standards to combat air pollution and reduce the environmental impact of vehicles, automotive manufacturers are under increasing pressure to develop technologies that minimize harmful emissions, including those originating from the crankcase.
Crankcase ventilation systems play a vital role in controlling emissions from internal combustion engines by managing crankcase pressure and evacuating harmful gases and particulate matter. These systems help prevent the buildup of pressure inside the crankcase, which can lead to oil leaks, engine seal damage, and increased emissions of pollutants such as hydrocarbons (HC), carbon monoxide (CO), and volatile organic compounds (VOCs).
By focusing on emission control, automotive manufacturers and component suppliers are driving innovation in crankcase ventilation system design and technology. Advanced ventilation systems incorporate features such as oil separators, cyclonic separators, and positive crankcase ventilation (PCV) valves to effectively capture and separate oil droplets and contaminants from the crankcase gases before they are expelled into the atmosphere. Automotive manufacturers must ensure that their vehicles meet or exceed these stringent emissions standards to obtain regulatory approval and maintain market competitiveness.
Restraints:
- Complexity of Engine Design
- Cost Considerations
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Engine Performance and Efficiency Demands - Growing demand for automotive crankcase ventilation systems that contribute to engine performance and efficiency. These systems play a crucial role in maintaining proper crankcase pressure, controlling emissions, and preventing oil contamination, all of which are essential for optimizing engine operation. By ensuring efficient crankcase ventilation, manufacturers can help automakers meet increasingly stringent fuel economy targets, reduce greenhouse gas emissions, and enhance overall engine performance. Advancements in ventilation system technology, such as oil separators, cyclonic separators, and PCV valves, offer opportunities for innovation and differentiation, allowing manufacturers to develop solutions that improve engine efficiency while complying with regulatory standards.
As automakers strive to improve fuel economy and reduce emissions, they may impose strict requirements and specifications on ventilation system performance, reliability, and durability. Meeting these demands often requires significant investments in research and development, testing, and validation to ensure that ventilation systems can withstand harsh operating conditions, provide consistent performance, and meet regulatory requirements.
As engine designs evolve to meet performance and efficiency goals, there is a risk of increased engine stress and operating temperatures, which can impact the performance and reliability of crankcase ventilation systems. Manufacturers must carefully balance the need for efficient crankcase ventilation with the requirements for durability, longevity, and thermal management to ensure that ventilation systems can withstand the demands of modern engine designs. Failure to address these challenges effectively may result in reduced system performance, increased emissions, and potential warranty issues for automakers and end-users.
Opportunities:
- Growing Demand for Engine Efficiency
- Globalization of Automotive Supply Chains
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Shift towards Electric and Hybrid Vehicles - As the automotive landscape evolves and the demand for cleaner and more fuel-efficient vehicles continues to rise, electric and hybrid powertrains are becoming increasingly popular choices among consumers and automotive manufacturers alike.
Despite the growing adoption of electric and hybrid vehicles, internal combustion engine (ICE) vehicles, including hybrid variants, continue to rely on crankcase ventilation systems to ensure proper engine lubrication, control emissions, and maintain overall engine performance. EVs do not have traditional crankcase ventilation systems, hybrid vehicles with internal combustion engines still require effective ventilation to manage crankcase pressures and emissions.
Manufacturers of crankcase ventilation systems have the opportunity to develop specialized solutions tailored to the unique requirements of hybrid powertrains. These solutions may include advanced ventilation systems designed to integrate seamlessly with hybrid drivetrains, accommodate additional components such as electric motors and battery packs, and optimize performance under varying operating conditions.
The rise of hybrid vehicles presents opportunities for manufacturers to innovate and differentiate their products. Advanced features such as variable valve timing, active crankcase ventilation, and electronic control modules can enhance system efficiency, adaptability, and performance in hybrid applications. Manufacturers that invest in research and development to develop cutting-edge ventilation solutions specifically for hybrid vehicles can gain a competitive edge in the market and address the evolving needs of automotive OEMs and consumers.
As hybrid vehicles become more prevalent in the automotive market, there is a growing aftermarket demand for high-quality ventilation components and retrofit solutions. Manufacturers can capitalize on this market opportunity by supplying replacement ventilation systems, retrofit kits, and performance upgrades designed specifically for hybrid vehicles. By offering innovative and reliable ventilation solutions for both OEM and aftermarket applications, manufacturers can position themselves as key players in the rapidly expanding hybrid vehicle segment.
Competitive Landscape Analysis
Key players in Global Automotive Crankcase Ventilation System Market include:
- Alfdex
- MAHLE
- MANN+HUMMEL
- Metal Textiles
- PARKER HANNIFIN
- Continental
- Cummins Filtrations
- Seaboard Marine
- Sogefi
In this report, the profile of each market player provides following information:
- Company Overview and Product Portfolio
- Key Developments
- Financial Overview
- Strategies
- Company SWOT Analysis
- Introduction
- Research Objectives and Assumptions
- Research Methodology
- Abbreviations
- Market Definition & Study Scope
- Executive Summary
- Market Snapshot, By Type
- Market Snapshot, By Channel
- Market Snapshot, By Application
- Market Snapshot, By Region
- Global Automotive Crankcase Ventilation System Market Dynamics
- Drivers, Restraints and Opportunities
- Drivers
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Rising demand for lightweight and compact systems
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Focus on Engine Efficiency and Durability
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Focus on emission control
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- Restraints
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Complexity of Engine Design
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Cost Considerations
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Engine Performance and Efficiency Demands
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- Opportunities
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Growing Demand for Engine Efficiency
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Globalization of Automotive Supply Chains
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Shift towards Electric and Hybrid Vehicles
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- Drivers
- PEST Analysis
- Political Analysis
- Economic Analysis
- Social Analysis
- Technological Analysis
- Porter's Analysis
- Bargaining Power of Suppliers
- Bargaining Power of Buyers
- Threat of Substitutes
- Threat of New Entrants
- Competitive Rivalry
- Drivers, Restraints and Opportunities
- Market Segmentation
- Global Automotive Crankcase Ventilation System Market, By Type, 2021 - 2031 (USD Million)
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Crank Case Ventilation
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Catch Can Placement
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Correct PCV Hose Routing
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- Global Automotive Crankcase Ventilation System Market, By Channel, 2021 - 2031 (USD Million)
- OEM
- Aftermarket
- Global Automotive Crankcase Ventilation System Market, By Application, 2021 - 2031 (USD Million)
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Buses and Coaches
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HCV
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LCV
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- Global Automotive Crankcase Ventilation System Market, By Geography, 2021 - 2031 (USD Million)
- North America
- United States
- Canada
- Europe
- Germany
- United Kingdom
- France
- Italy
- Spain
- Nordic
- Benelux
- Rest of Europe
- Asia Pacific
- Japan
- China
- India
- Australia & New Zealand
- South Korea
- ASEAN (Association of South East Asian Countries)
- Rest of Asia Pacific
- Middle East & Africa
- GCC
- Israel
- South Africa
- Rest of Middle East & Africa
- Latin America
- Brazil
- Mexico
- Argentina
- Rest of Latin America
- North America
- Global Automotive Crankcase Ventilation System Market, By Type, 2021 - 2031 (USD Million)
- Competitive Landscape
- Company Profiles
- Alfdex
- MAHLE
- MANN+HUMMEL
- Metal Textiles
- PARKER HANNIFIN
- Continental
- Cummins Filtrations
- Seaboard Marine
- Sogefi
- Company Profiles
- Analyst Views
- Future Outlook of the Market