Global Automation Control Components and Devices Market Growth, Share, Size, Trends and Forecast (2025 - 2031)

• In October 2022, Rockwell Automation, Inc. bolstered its portfolio by acquiring CUBIC, a specialist in modular systems for constructing electrical panels.

• In March 2023, Rockwell Automation, Inc. furthered its capabilities with the acquisition of Knowledge Lens, a provider of services and solutions that harness the power of data science, AI, and engineering expertise to deliver valuable business insights. This acquisition allowed Knowledge Lens to join forces with Rockwell's premier digital services division, Kalypso, to drive transformative outcomes for manufacturers worldwide.

• In October 2022, Rockwell Automation, Inc. unveiled the FactoryTalk Design Hub, empowering industrial organizations to streamline their automation design processes through cloud-powered tools. This initiative fosters improved collaboration, efficient lifecycle management, and on-demand access to cloud-based software, ultimately enhancing design productivity, reducing time-to-market, and minimizing system development and maintenance costs.

The Global Automation Control Components and Devices Market is witnessing significant growth, driven by the increasing adoption of automation technologies across industries such as manufacturing, automotive, healthcare, and energy. Among the key product segments, relays and couplers play a crucial role in ensuring efficient and reliable automation systems. Solid-state relays offer fast switching speeds and durability, making them ideal for high-frequency applications, while photoIC couplers provide enhanced signal isolation in sensitive electronic circuits. Additionally, power relays and control panel relays are extensively used for industrial control systems, whereas safety relays ensure compliance with stringent safety standards. The rising demand for signal relays, automotive relays, interface terminals, and other specialized components highlights the growing need for precise and secure automation solutions in various sectors.

Connectors form another critical segment in the automation control market, enabling seamless electrical and data transmission across automated systems. Automotive connectors are increasingly in demand due to the rapid shift toward electric and autonomous vehicles, ensuring robust and reliable power connections. Meanwhile, board-to-FPC and board-to-board narrow pitch connectors are essential in compact electronic devices, offering high-density connectivity solutions. Additionally, high-current stacking connectors are widely used in industrial applications where power efficiency and durability are key requirements. The FPC/FFC connectors and active optical connectors further enhance automation systems by enabling flexible and high-speed data transmission, catering to the growing need for miniaturized and high-performance electronic devices.

The overall market growth is being fueled by advancements in industrial automation, the proliferation of IoT and AI technologies, and the increasing emphasis on energy efficiency. With industries moving towards smart factories and Industry 4.0, the demand for advanced relays, couplers, and connectors is expected to rise further. Additionally, government initiatives supporting automation in various sectors, along with investments in automated manufacturing and process control systems, are driving innovation in automation components. As a result, key players in the market are focusing on developing high-performance, energy-efficient, and cost-effective automation control solutions to cater to evolving industry needs.

Global Automation Control Components and Devices Segment Analysis

In this report, the Global Automation Control Components and Devices Market has been segmented by Product, Connectors and Geography.

Global Automation Control Components and Devices Market, Segmentation by Product

The Global Automation Control Components and Devices Market has been segmented by Product into and Relays/Couplers.

The global automation control components and devices market is segmented into various product categories, each playing a crucial role in enabling efficient and reliable operation of industrial automation systems. Among these categories, relays and couplers stand out as fundamental components for controlling electrical circuits and ensuring seamless functionality across diverse applications.

Solid state relays are highly regarded for their durability and reliability in switching high currents without mechanical parts, making them ideal for applications requiring precise control and minimal maintenance. PhotoIC couplers provide electrical isolation and noise reduction between input and output circuits, essential for maintaining signal integrity in industrial environments where interference can affect performance.

Power relays are designed to handle substantial electrical loads, offering robust performance in applications that demand high-power switching capabilities. Control panel relays are integral to automation systems, facilitating control and monitoring functions within control panels and electrical cabinets. Safety relays enhance operational safety by ensuring fail-safe operation in critical systems, such as emergency stop circuits and safety gates, contributing to workplace safety standards.

Signal relays play a pivotal role in telecommunications and electronic equipment by enabling low-power signal switching with high reliability. Automotive relays are tailored to withstand the rigorous demands of automotive applications, providing reliable switching for vehicle electronics and control systems. Interface terminals encompass a broad range of connectors and terminals used to establish electrical connections between different components in automation systems, ensuring seamless communication and signal transmission across devices.

The diversity of products within the automation control components and devices market reflects the industry's reliance on specialized components to optimize operational efficiency, enhance reliability, and meet specific application requirements. As industries continue to advance towards smart manufacturing and digital transformation, these automation components play a critical role in driving innovation and enabling the integration of advanced technologies like IoT (Internet of Things) and AI (Artificial Intelligence) into industrial automation systems globally.

Global Automation Control Components and Devices Market, Segmentation by Connectors

The Global Automation Control Components and Devices Market has been segmented by Connectors into Automotive Connector, Board To FPC Narrow Pitch Connector, Board To Board Narrow Pitch Connector, High Current Stacking Connector, FPC/FFC Connector and Active Optical Connector.

Automotive connectors are specifically designed to withstand harsh environmental conditions and provide reliable connectivity for automotive electronics and control systems. These connectors ensure robust performance and durability in automotive applications where reliability is critical.

Board-to-FPC (Flexible Printed Circuit) narrow pitch connectors are essential for establishing flexible circuit connections in compact electronic devices. They enable space-saving solutions and support the integration of electronic components in modern automation systems. Similarly, board-to-board narrow pitch connectors facilitate high-density connections between PCBs (Printed Circuit Boards), ensuring efficient data transmission and signal integrity in electronic equipment.

High current stacking connectors are utilized in applications requiring robust power delivery and high-current capabilities. These connectors enable efficient power distribution within industrial equipment and machinery, ensuring reliable operation under demanding conditions. FPC/FFC (Flexible Printed Circuit/Flat Flexible Cable) connectors provide flexible interconnection solutions, ideal for applications where space constraints and flexibility are paramount. They enable reliable data transmission and connectivity in various automation and electronic devices.

Active optical connectors represent a technological advancement in automation control components, leveraging optical technology for high-speed data transmission. These connectors offer low latency and immunity to electromagnetic interference (EMI), making them suitable for use in automation networks where reliable and high-speed communication is essential.

Global Automation Control Components and Devices Market, Segmentation by Geography

In this report, the Global Automation Control Components and Devices Market has been segmented by Geography into five regions; North America, Europe, Asia Pacific, Middle East and Africa and Latin America.

Global Automation Control Components and Devices Market Share (%), by Geographical Region, 2024

North America and Europe are significant markets for automation control components, driven by established industrial sectors, robust technological infrastructure, and stringent regulatory standards. These regions lead in the adoption of advanced automation technologies, including IoT (Internet of Things), AI (Artificial Intelligence), and Industry 4.0 initiatives, which enhance operational efficiency and drive innovation in manufacturing and industrial processes.

Asia-Pacific is experiencing rapid growth in the automation control components market, fueled by expanding manufacturing industries, infrastructure development, and increasing investments in automation solutions. Countries such as China, Japan, South Korea, and India are at the forefront of industrial automation adoption, supported by government initiatives promoting smart manufacturing and technological advancements in automation technologies.

Latin America and the Middle East & Africa regions are also emerging markets for automation control components, driven by industrialization efforts, infrastructure projects, and rising demand for automation solutions to improve operational efficiency and competitiveness. These regions are witnessing increased investments in automation technologies across various sectors, including manufacturing, energy, and transportation.

This report provides an in depth analysis of various factors that impact the dynamics of Global Automation Control Components and Devices Market. These factors include; Market Drivers, Restraints and Opportunities Analysis.

Drivers, Restraints and Opportunity Analysis

Drivers :

• Industrial automation
• Efficiency and productivity

• Technological advancements - Technological advancements in automation control components and devices have revolutionized industrial processes, enhancing efficiency, reliability, and operational capabilities across various sectors. One of the significant advancements is the integration of Internet of Things (IoT) technology, which enables interconnected devices to communicate and exchange data in real-time. IoT-enabled automation components, such as sensors and actuators, provide valuable insights into equipment performance, environmental conditions, and production metrics. This data-driven approach allows for predictive maintenance, reducing downtime and optimizing asset management strategies.

  Artificial Intelligence (AI) and machine learning (ML) algorithms have also made significant contributions to automation technologies. AI-powered systems can analyze large volumes of data to identify patterns, predict equipment failures, and optimize production processes autonomously. Machine learning algorithms enhance decision-making capabilities by continuously learning from data, improving system efficiency, and enabling adaptive control in dynamic manufacturing environments.

  Robotics and automation have evolved with advancements in robotic technologies, enabling greater precision, flexibility, and safety in industrial operations. Collaborative robots (cobots) work alongside human operators, performing repetitive tasks with high accuracy and efficiency. Advanced robotic systems integrate vision systems, AI, and sensor technologies to enhance capabilities such as object recognition, autonomous navigation, and adaptive gripping, expanding the scope of automation applications in manufacturing and logistics.

  Sensor technologies have seen significant advancements, with sensors becoming smaller, more sensitive, and capable of measuring a broader range of parameters. Innovations in sensor technology include the development of smart sensors with built-in signal processing capabilities, wireless connectivity, and self-diagnostic functions. These advancements enable real-time monitoring of equipment performance, environmental conditions, and product quality, contributing to improved process control and compliance with industry standards.

Restraints :

• Initial high costs
• Complexity of integration

• Concerns over cybersecurity - Concerns over cybersecurity in automation control components and devices have grown significantly as industries increasingly rely on interconnected systems and digital technologies. The integration of IoT (Internet of Things), AI (Artificial Intelligence), and cloud computing in automation has expanded the attack surface for cyber threats, posing risks such as data breaches, operational disruptions, and potential physical harm to industrial processes and equipment.

  One of the primary concerns is the vulnerability of interconnected devices to cyberattacks. Automation systems often consist of numerous interconnected components, including sensors, actuators, controllers, and communication networks. Each component represents a potential entry point for cyber threats if not adequately secured. Attack vectors can exploit vulnerabilities in software, firmware, or communication protocols to gain unauthorized access, manipulate data, or disrupt operations.

  The convergence of IT (Information Technology) and OT (Operational Technology) networks in industrial automation introduces unique cybersecurity challenges. Traditionally isolated OT systems are now connected to enterprise IT networks and the internet, exposing critical infrastructure to cyber risks from external threats and insider threats. Ensuring the secure integration of IT and OT environments while maintaining operational continuity and safety is essential but complex.

  Another concern is the impact of cyber incidents on operational continuity and safety. Disruptions caused by cyberattacks can lead to production downtime, financial losses, and reputational damage. In industrial settings, cyber incidents can compromise safety systems, disrupt supply chains, and affect critical infrastructure, posing risks to employee safety and public welfare.

Opportunities :

• Expansion in emerging markets
• Adoption of Industry 4.0 technologies

• Demand for smart manufacturing solutions - The demand for smart manufacturing solutions is driven by the need for increased efficiency, flexibility, and competitiveness across industrial sectors worldwide. Smart manufacturing integrates advanced technologies such as IoT (Internet of Things), AI (Artificial Intelligence), big data analytics, and automation to optimize production processes, enhance operational visibility, and improve decision-making capabilities.

  One of the key drivers behind the demand for smart manufacturing solutions is the pursuit of operational efficiency. By leveraging IoT-enabled sensors and devices, manufacturers can collect real-time data on equipment performance, production metrics, and supply chain logistics. This data-driven approach enables predictive maintenance, minimizing downtime, and maximizing equipment uptime. AI and machine learning algorithms analyze vast amounts of data to identify patterns, optimize production schedules, and predict potential issues before they impact operations.

  Flexibility in manufacturing processes is another critical factor driving the adoption of smart manufacturing solutions. Advanced automation technologies, such as collaborative robots (cobots) and flexible manufacturing systems, enable rapid reconfiguration of production lines and agile response to changing market demands. Manufacturers can efficiently produce customized products, manage varying production volumes, and adapt to market fluctuations while maintaining high quality and efficiency.

Key players in Global Automation Control Components and Devices Market include :

• Panasonic Corporation
• Omron Corporation
• Control Components Inc
• Schneider Electric SE
• ABB Limited
• Phoenix Contact
• Delta Electronics
• LUTZE Group
• Encoder Products Company Inc
• Baumer Ltd

In this report, the profile of each market player provides following information:

• Company Overview and Product Portfolio
• Key Developments
• Financial Overview
• Strategies
• Company SWOT Analysis